Category Archives: [:it]Tecnologie per la propulsione[:en]Propulsion technologies[:]

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Compression Ignition Engines

Engine Technology: toward “Near Zero Emissions” c.i. engines

Based on its better thermodynamic efficiency with respect to the spark-ignition (SI) engine, the compression ignition engine will be the most attractive powered solution for different classes of vehicles.

The key-word for the development of  the future CI engines is “flexibility”, in terms of performance, operating mode, hardware complexity and adopted fuel.

In Istituto Motori studies and experiments are performed on various aspects of the CI engine technology and in a wide range of engine applications as:

  • Low temperature combustion concepts to accomplish the in-cylinder NOx and particulate formation control;
  • Development of base combustion system technology like high-pressure injection systems, piston bowl design and compression ratio, intake port design in order to increase performances and reduce emission and NVH;
  • Advanced air, boosting and EGR management systems, like twin-stage turbo and low-pressure EGR, to obtain better performances and fuel economy;
  • Advanced after-treatment systems, like catalysts and filters for unburned gaseous, nitrous oxide and particulate matter emission control, to comply with the severe pollutant limitations without penalties in engine performance

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Spark Ignition Engines

The antithetical goals of reducing fuel consumption and emission levels, improving torque and power is currently achieved through the so-called downsizing, consisting in engine displacement reduction connected to a higher compression ratio. This approach allows to reach a better global efficiency, thanks to supercharging with variable geometry turbine (VGT).  Knock  is controlled by means of Gasoline Direct Injection (GDI), cooled EGR and Variable Valve Actuation (VVA) systems, together with the use of advanced sensors for the diagnostic of the combustion process.

In Istituto Motori, due to a long experience both in modelling and in engine management, including electronic control and fluid-dynamic field, research activities on the following topics are in progress:

  • study of the formation process of the air/gasoline mixture (in relation to the choice of the position and of the type of injectors, to the air motion depending on the geometries of intake ducts and combustion chamber) through the use of three-dimensional proprietary and open source CFD codes;
  • study of the control strategies of injection (single or multiple), ignition and EGR;
  • study and realisation of prototypes for the measurement of the ionization current between the spark plug electrodes, for the purposes of combustion and knock diagnostics and ignition control;
  • study and realisation of electro-hydraulic and electro-magnetic VVA prototypes;
  • study of heavy duty engines fuelled with NG/H2 blends on European Transient Cycle (ETC);
  • dual fuel technology with homogeneous air/fuel charge ignited by a diesel pilot injection.

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Teseo

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Future Transportation Fuels

Synthesis, Recycling and Combustion of Metallic Nanoclusters

Systematic studies on the feasibility to burn metallic nanoparticles in an engine cycle have been undertaken. The idea lies on two main characteristics: some metal fuels contain two and three times more energy content per unit volume than the conventional liquid fuels while under certain conditions the metal particles could burn in solid state. On the basis of these pre-requisites, such a fuel could feed an engine with very high power density, without the formation of the well-known pollutants derived from the combustion process of the conventional liquid fuels. The combustion product is the respective metal oxide, which by employing suitable and environmental-benign techniques, can be recycled to recover the (reusable) metal fuel. Recent progresses of nanotechnology in the manufacturing of metallic nano-powders with specific tailored characteristics, has opened new scenarios in the exploitation of such novel energy carriers. Moreover, the studies indicated that in the nanoscale regime metal powders, such as iron and aluminium, can burn in timescales comparable with engine cycle and in the solid or liquid state.

In the framework of an FP7 European project, in cooperation with other well recognized European scientific Institutions, in Istituto Motori, studies and experiments are addressed to the investigation on various main aspects:

  • Determination of the basic combustion characteristics of metal nanopowders in customized shock-tube system;
  • Studies on the feasibility and characterization of metallic nanopowders combustion under real engine conditions, employing prototype research engines;
  • Definition of “metal-fuelled” ICE combustion models based on experimental evidences.

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Electronic Control

Engine Technology: Advanced Components

The electronic control has become a fundamental and essential element for the management of  different systems installed on board of vehicles, ranging from those controlling the combustion process, those regulating the energy flows in hybrid propulsion to those assisting and improving vehicle dynamic behaviour.The research activities carried out in this sector at Istituto Motori, regarding the use of advanced engine components, concern:

  • the control of Variable Valve Actuation systems;
  • the setting up of model-based controls for throttle “drive-by-wire” actuation in spark ignition engines;
  • the set up of closed loop model-based controls of common rail pressure in GDI injection systems for Air to Fuel Ratio control applications;
  • the employment of the closed loop combustion control in diesel engine by using in-cylinder pressure sensor, enabling new possibilities in cycle-to-cycle and cylinder-to-cylinder diesel combustion control.cylinder-to-cylinder diesel combustion control.


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